The Goodyear Tire & Rubber Company – Fayetteville Plant

Permit Equipment List for T31

 

 

SECTION 1 - PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE(S) AND APPURTENANCES

 

The following table contains a summary of all permitted emission sources and associated air pollution control devices and appurtenances:

Emission Source

ID No.

Emission Source

Description

Control Device

ID No.

Control Device

Description

 

        Boiler House

 

BL01, BL02, BL03, and BL04

MACT DDDDD

 

Four natural gas/No. 6 fuel oil/No. 2 fuel oil/recycled No. 6 fuel oil-fired boilers (77.4 million Btu per hour heat input capacity, each)

 

N/A

 

N/A

 

B53 and D53

 

Two natural gas-fired inert gas generators (3.5 and 7.0 million Btu per hour heat input capacity, respectively)

 

N/A

 

N/A

 

TMP01**

 

 

One temporary, back-up natural gas/ No. 2 fuel oil-fired boiler (maximum heat input capacity no greater than 100 million Btu per hour)

 

N/A

 

N/A

 

        Carbon Transfer Systems

 

Carbon Black Tower 1 (ID No. CBT1) consisting

 

 

 

 

 

ES-210

 

One Carbon black tower 1 railcar bucket elevator

 

DC-120

 

One bin vent filter (300 ACFM, minimum)

 

ES-211 through ES-216

 

Six Carbon Black Tower 1 storage bins

 

DC-121 through DC-126

 

Six bin vent filters (300 ACFM each, minimum)

 

CBS1

 

One Banbury #1 surge bin

 

DC-140 through DC-143

 

Four bin vent filters (300 ACFM each, minimum)

 

CBS2

 

One Banbury #2 surge bin

 

DC-144 through DC-147

 

Four bin vent filters (300 ACFM each, minimum)

 

CBS3

 

One Banbury #3 surge bin

 

DC-148 through 151

 

Four bin vent filters (300 ACFM each, minimum)

 

CBS6A

 

One Banbury #6a surge bin

 

DC-152 through DC-155

 

Four bin vent filters (300 ACFM each, minimum)

 

 

Carbon Black Tower 2 (ID No. CBT2) consisting

 

 

 

 

 

ES-220

 

One Carbon black tower 2 railcar bucket elevator

 

DC-130

 

One bin vent filter (300 ACFM, minimum)

 

ES-221 through ES-226

 

Six Carbon Black Tower 2 storage bins

 

DC-131 through DC-136

 

Six bin vent filters (300 ACFM each, minimum)

 

CBS7

 

One Banbury #7 surge bin

 

DC-156 through DC-159

 

Four bin vent filters (300 ACFM each, minimum)

 

CBS8

 

One Banbury #8 surge bin

 

DC-160 through DC-164

 

Five bin vent filters (300 ACFM each, minimum)

 

        Blending/Pellet Production

 

BO01

 

Blend room operations including:

one bailer (ID No. E10-1),

one weigh hopper (ID No. E10-2), and

two mixers (ID Nos. E10-4 and E10-5)

 

DC-10

 

One bagfilter (4,515 square feet of filter area, minimum)

 

BO02

 

One Pellet Feed System Operation consisting of the following equipment:

seven rubber pellet material systems (ID Nos. PFS1, PFS2, PFS3, PFS4, PFS5, PFS6, and PFS6A) for seven banbury mixers (ID Nos. K9-1, L9-1, M9-1, P9-1, Q9-1, R9-1, and V9-1

 

One rubber pellet material feed system for banbury mixer #7 (ID No. AE8-3)

 

 

 

DC-22, DC-23, DC-24, DC-25, DC-26, DC-27, and DC-28

 

DC-29

 

 

 

Seven bagfilters (344 square feet of filter area each, minimum)

 

 

One bagfilter (1,100 square feet of filter area, minimum)

 

        Banbury Processes

 

Banbury Process #1 (ID No. BB01) consisting of:

 

 

 

 

 

K9-1

 

Banbury Mixer #1

 

DC-13

 

-and-

 

RTO-1

 

One bagfilter (4,515 square feet of filter area, minimum)

 

One regenerative thermal oxidizer (natural gas-fired, 10.7 MMBtu/hr)

 

K11B-1 and

K11B-2

 

Two pellet coolers

 

DC-108 and DC-109

 

Two dust collectors/cyclones (30 inches in diameter each, minimum)

 

K-12

 

One pellet loader

 

DC-110

 

One dust collector/ bagfilter (904 square feet of filter area, minimum)

 

Banbury Process #2 (ID No. BB02) consisting of:

 

 

 

 

 

L9-1

 

Banbury Mixer #2

 

DC-14

 

-and-

 

RTO-1

 

One bagfilter (4,515 square feet of filter area, minimum)

 

One regenerative thermal oxidizer (natural gas-fired, 10.7 MMBtu/hr)

 

L11B-1 and

L11B-2

 

Two pellet coolers

 

DC-112 and DC-111

 

Two dust collectors/cyclones (30 inches in diameter each, minimum)

 

L-12

 

One pellet loader

 

DC-110

 

One dust collector/ bagfilter (904 square feet of filter area, minimum)

 

Banbury Process #3 (ID No. BB03) consisting of:

 

 

 

 

 

M9-1

 

Banbury Mixer #3

 

DC-15

 

One bagfilter (4,515 square feet of filter area, minimum)

 

Banbury Process #4 (ID No. BB04) consisting of:

 

 

 

 

 

P9-1

 

Banbury Mixer #4

 

DC-16

 

One bagfilter (4,515 square feet of filter area, minimum)

 

Banbury Process #5 (ID No. BB05) consisting of:

 

 

 

 

 

Q9-1

 

Banbury Mixer #5

 

DC-17

 

One bagfilter (4,515 square feet of filter area, minimum)

 

Banbury Process #6 (ID No. BB06) consisting of:

 

 

 

 

 

R9-1

 

Banbury Mixer #6

 

DC-18

 

One bagfilter (4,515 square feet of filter area, minimum)

 


 

Emission Source

ID No.

Emission Source

Description

Control Device

ID No.

Control Device

Description

 

Banbury Process #6A (ID No. BB6A) consisting of:

 

 

 

 

 

V9-1

 

Banbury Mixer #6A

 

DC-19

 

-and-

 

RTO-1

 

One bagfilter (3,822 square feet of filter area, minimum)

 

One regenerative thermal oxidizer (natural gas-fired, 10.7 MMBtu/hr)

 

Banbury Process #7 (ID No. BB07) consisting of:

 

 

 

 

 

AE8-1

 

Banbury Mixer #7

 

DC-20

 

One bagfilter (4,515 square feet of filter area, minimum)

 

AE11B-1 and AE11B-2

 

Two pellet coolers

 

DC-114 and DC-113

 

Two dust collectors/cyclones (30 inches in diameter each, minimum)

 

AE-12

 

One pellet loader

 

DC-115

 

One dust collector/ bagfilter (904 square feet of filter area, minimum)

 

Banbury Process #8 (ID No. BB08) consisting of:

 

 

 

 

 

CE8-1

 

Banbury Mixer #8

 

DC-21

 

One bagfilter (3,822 square feet of filter area, minimum)

 

CE11B-1 and CE11B-2

 

Two pellet coolers

 

DC-117 and DC-116

 

Two dust collectors/cyclones (30 inches in diameter each, minimum)

 

CE-12

 

One pellet loader

 

DC-115

 

One dust collector/ bagfilter (904 square feet of filter area, minimum)

 

One Slurry Mix Operation consisting of:

 

 

 

 

 

K8-1 and K8-2

 

Slurry Mixers 1 and 2

 

DC-100

 

One bagfilter (2,032 square feet of filter area, minimum)

 

BE7-1 and BE7-2

 

Slurry Mixers 3 and 4

 

DC-21

 

One bagfilter (3,822 square feet of filter area, minimum)

 

PDS-1

 

Banbury Mixer Nos. 1, 2, and 3 dump sinks

 

DC-11

 

One bagfilter (4,515 square feet of filter area, minimum)

 

PDS-2

 

Banbury Mixer Nos. 4, 5, 6, 6A, and 7 dump sinks

 

DC-12

 

One bagfilter (4,515 square feet of filter area, minimum)

 

        Tuber Operations

 

One Rubber Extrusion Process consisting of:

 

 

 

 

 

TL05, TL07, TL08, and TL09

 

Four non-cementing Rubber Extrusion Lines/Tubers, Nos. 5, 7, 8, and 9

 

N/A

 

N/A

 

TL01*, TL02, TL03, TL04, TL06, and TL10*

NSPS BBB

 

Six cementing Rubber Extrusion Lines/Tubers Nos. 1, 2, 3, 4, 6, and 10 consisting of one tread end cement operation each (ID Nos. E23-2*, K23-2, M23-2, P23-2, AE23-2, and S23-2*)

 

N/A

 

N/A

 

        Calendar Operations

 

One Fabric Calendar Process (ID No. FABR) consisting of:

 

 

 

 

 

G18

 

One line vacuum

 

DC-103

 

One bagfilter (220 square feet of filter area, minimum)

 

G25

 

One windup process

 

DC-104

 

One dust collector/cyclone (12 inches in diameter, minimum)

 

One Electron Beam Process (ID No. EPB) consisting of:

 

 

 

 

 

S20-2

 

One EPB unit

 

N/A

 

N/A

 

S22

 

One windup cloth

 

DC-105

 

One dust collector/cyclone (12 inches diameter intake, minimum)

 

W27

 

One windup

 

DC-106

 

One dust collector/cyclone (12 inches in diameter, minimum)

 

CAL1, CAL2, and CAL3

 

One Four-Roll Calendar Operation consisting of three Four Roll Calendar Processes No. 1 (with an electronic beam process), No. 2, and No. 3

 

N/A

 

N/A

 


 

Emission Source

ID No.

Emission Source

Description

Control Device

ID No.

Control Device

Description

 

        Tire Press Operations

 

IGTS

NSPS BBB

 

Three hundred and twenty-two (322) tire curing presses, each consisting of two curing cavities and two tire/mold release lube spray (green tire spray) operations, as follows:

 

ID Nos. CP-01 through CD-322

 

 

N/A

 

N/A

 

One Tire Press Mold Operation consisting of:

 

 

 

 

 

KE60

 

One mold cleaner

 

DC-93

 

One bagfilter (filtering velocity of 12.1 fpm, maximum)

 

LE60

 

One mold cleaner

 

DC-94

 

One bagfilter (500 square feet of filter area, minimum)

 

LE61

 

One mold cleaner

 

DC-95

 

One bagfilter (500 square feet of filter area, minimum)

 

        Grinding Operations

 

White Sidewall Grinders Operation Bank #1 consisting of:

 

 

 

 

 

Q64 and P63

 

Sidewall Grinders SG-101 through SG-105, SG-201 through SG-206 (ID No. Q64) and SG-106 (ID No. P63)

 

DC-31

 

One self-induced spray scrubber (20,000 ACFM, minimum)

 

 

N63 and T63

 

Two lubricant appliers

 

N/A

 

N/A

 

White Sidewall Grinders Operation Bank #2 consisting of:

 

 

 

 

 

HE63 and KE63

 

Sidewall Grinders SG-300 through SG-306 (ID No. HE63) and SG-307 and SG-308 (ID No. KE63)

 

DC-42

 

One self-induced spray scrubber (16,000 ACFM, minimum)

 

 

JE63

 

One lubricant appliers

 

N/A

 

N/A

 

Force Grinder Operation Bank #1 consisting of:

 

 

 

 

 

Q66

 

Force Grinders FG-101 through FG-109 and FG-201 through FG-208

 

DC-48

 

One self-induced spray scrubber (20,000 ACFM, minimum)

 


 

Emission Source

ID No.

Emission Source

Description

Control Device

ID No.

Control Device

Description

 

Force Grinder Operation Bank #2 consisting of:

 

 

 

 

 

WX66

 

Force Grinders FG-209 through FG-215 and FG-301 through FG-304

 

DC-65

 

One self-induced spray scrubber (20,000 ACFM, minimum)

 

Force Grinder Operation Bank #3 consisting of:

 

 

 

 

 

FE66

 

Force Grinders FG-305 through FG-315

 

DC-77

 

One self-induced spray scrubber (20,000 ACFM, minimum)

 

Force Grinder Operation Bank #4 consisting of:

 

 

 

 

 

ME69

 

Force Grinders FG-401 through FG-404

 

DC-165

 

One rotoclone (self-induced scrubber) (5,100 ACFM , minimum)

 

Force Grinder Operation Bank #5 consisting of:

 

 

 

 

 

AE71

 

Run-Out Grinders RG-500 through RG-505

 

DC-166

 

One rotoclone (self-induced wet scrubber) (7,500 ACFM , minimum)

 

Force Grinder Operation Bank #6 consisting of:

 

 

 

 

 

DE71

 

Five (5) Run-Out Grinders RG-600 through RG-605

 

One (1) Run-Out Grinder RG-606

 

DC-167

 

One rotoclone (self-induced wet scrubber) (7,500 ACFM , minimum)

 

One Tire Repair Process (ID No. TR01) consisting of:

 

 

 

 

 

F67 and F69

 

Tire Repair Tables 2 and 3

 

DC-91

 

One dust cyclone (30 inches in diameter, minimum)

 

AE63

 

Tire Repair Table 4

 

DC-31

 

One self-induced spray scrubber (20,000 ACFM, minimum)

*    These emission sources (ID Nos. TL01, TL10, E23-2, and S23-2) are permitted under Part II as a 502(b)(10) change per NCAC 2Q .0523.  The permit shield described in General Condition R does not apply.

** This emission source (ID No. TMP01) is authorized under Part II as a 15A NCAC 2Q .0501(c)(2) modification.  The permit shield described in General Condition R does not apply and compliance certification as described in General Condition P is not required.